Custom heatsink for your electronics
Efficiency in a small format: customised heat sinks for maximum performance
Customised heat sinks are the economical solution if you use electronic components in environments where standard solutions do not provide sufficient heat dissipation or where there are specific requirements. Typical examples of this are
- Small installation space from which a lot of power loss has to be dissipated
- A prototype whose heat sink proves to be inefficient
- A finished device whose electronic components overheat during use and quickly require a better cooling solution in the available installation space
- Housing that is also to be used for heat dissipation
- Heat sinks that should stand out from the competition due to their design
This can be the case in industrial automation, power electronics, high-performance LEDs or in the IT server and PC world. When selecting a customised heat sink, we at EKL work with you to develop the best concept to achieve optimum heat dissipation at a comparatively low cost for the cooler.
Let's talk about your cooling task!
Lynne Albring
Sales Department
+49 (0)7561 9837-50
l.albring@ekl-ag.de
Make an appointment Enquiries by e-mail
Lynne Albring
Sales Department
+49 (0)7561 9837-50
l.albring@ekl-ag.de
Make an appointment Enquiries by e-mail
Cost-effectiveness even with customised heat sinks
The topic of heat dissipation is always the same - but the environmental variables of your project always place new demands on our expertise, our experience and the Kuehlkoerper product. Our development engineers here in Germany are looking forward to your challenge!
As the proverbial "thrifty Swabians", we pay particular attention to the costs of the solution you are developing. We avoid wasting resources by using computer-based thermal simulations at an early stage. This allows us to test the feasibility and efficiency of various cooling solutions without the use of materials.
We achieve reliable confirmation of the virtual simulation by producing functional and near-series prototypes. The heat sink prototype must prove itself in real operation on your electronic component and confirm its calculated cooling performance with real measured values. This allows your engineers to test the defined properties of your customised cooling solution quickly and reliably in the device.
As the proverbial "thrifty Swabians", we pay particular attention to the costs of the solution you are developing. We avoid wasting resources by using computer-based thermal simulations at an early stage. This allows us to test the feasibility and efficiency of various cooling solutions without the use of materials.
We achieve reliable confirmation of the virtual simulation by producing functional and near-series prototypes. The heat sink prototype must prove itself in real operation on your electronic component and confirm its calculated cooling performance with real measured values. This allows your engineers to test the defined properties of your customised cooling solution quickly and reliably in the device.
Customised and fast cooling solution
An incorrect cooling concept can quickly cause the development costs of your project to spiral out of control. If the standard solution used cannot dissipate the heat as hoped during testing, your project will get caught up in additional development loops. This ties up your human resources, extends the time-to-market and makes the entire development unnecessarily expensive.
Concentrate on your core competence of developing a great electronic product - and leave the thermal management to the experienced cooling professionals at EKL! We are your contact for application-specific and cost-effective cooling solutions in every project phase.
Concentrate on your core competence of developing a great electronic product - and leave the thermal management to the experienced cooling professionals at EKL! We are your contact for application-specific and cost-effective cooling solutions in every project phase.
- Whether you are in the process of taking an initial idea into the development phase.
- Or whether you need to solve an acute heat problem in a manufactured product.
- Even in all phases in between: We provide cooling!
The EKL project stages for your cooling solutionChoose your entry point!
Our offer is as flexible as your needs. Are you still early in the development phase and want an idea generator for the best cooling solution? Do you have a ready-made device that gets too hot? Or are you simply looking for an alternative or additional supplier for a heat sink already used in series production? In EKL you will always find a flexible, agile and responsible partner for the cooling of your electronic components and complete systems, whatever the project phase. We look forward to your enquiry!
Counselling
Concept
Concept
In personal contact and open dialogue with you, our engineers create the creative space and framework to design the best cooling solution for your requirements from the wealth of options available.
Development
Feasibility / simulation
Feasibility / simulation
We test the idea for your heat sink virtually in the thermal simulation. Realistic computer simulations allow variations in manufacturing processes, system structures and other parameters.
Performance optimisation
Even a well-functioning heat sink can still be optimised. We determine the "how" and "how much" by simulating different materials or cooling technologies, for example, as well as simulating various environmental parameters.
Cost optimisation
An expensive heat sink can often be made significantly cheaper by using an alternative manufacturing process. Whether with the same or application-specific performance: we support your product development in reducing costs.
Production drawing
Prototype construction
Prototype construction
Prototypes from our design department enable early testing and targeted solutions to problems in your device. We create your functional and design prototypes with our in-house CNC production.
Series production
small to large
small to large
By manufacturing in-house and in Asia, we can offer all types of heat sinks from small to large series at competitive unit prices. We impress our long-standing customers with our consistently high quality.
Sampling
Incoming goods inspection
Incoming goods inspection
We make no compromises when it comes to quality: Development takes place in Germany and all series products are analysed by our German test laboratory according to test plans using state-of-the-art methods.
Surface finishing
Anodising, powder coating, painting etc. protect your heat sinks from corrosion and environmental influences. But colour is not just chic, because dark-coloured heat sinks also emit more radiant heat.
Assemblies
Pre-assembly
Pre-assembly
We actively relieve your production with pre-assembled assemblies. This reduces your workload per device and guarantees the highest quality, because as cooling professionals we ensure that the heat sink is optimally attached.
Quality assurance
Test plans
Test plans
We test according to our own and customer-specific test plans using the latest rapid thermal measuring equipment, 3D measuring machines, assembly tests and testing of various application scenarios.
Packaging design
Packaging production
Packaging production
EKL develops and produces customised packaging to optimally protect your sensitive heat sinks or assemblies in the sometimes harsh transport and storage environments.
Warehouse
& Logistics
& Logistics
With large storage capacities, we offer production-related stocking and consignment warehouses, just-in-time deliveries, customised delivery schedules and flexible shipping options for your individual requirements.
Heat sink with fan or liquid heat sink or ...
By skilfully selecting the material, design, manufacturing process and surface finish of the heat sink, we are guaranteed to find the ideal solution for your heat problem based on 29 years of development experience. The thermal conductivity of the material, the design of the heat sink, the surface area, which is influenced by the design, and the ability to adapt the heat sink directly to the heat source are decisive factors. Equally important is resistance to environmental influences and compatibility with the component to be cooled.
From simple cooling fins - optionally with forced fan cooling - through heat pipes and vapour chambers to cold plates with external heat dissipation, at EKL we cover the entire spectrum of professional heat dissipation for electronic systems:
From simple cooling fins - optionally with forced fan cooling - through heat pipes and vapour chambers to cold plates with external heat dissipation, at EKL we cover the entire spectrum of professional heat dissipation for electronic systems:
Your heat sink manufacturer: Tested quality in small and large series from heat sink manufacturer EKL
We manufacture for you in Germany and worldwide, from small to large series, from simple heat sinks to complete cooling modules and pre-assembled assemblies. All incoming goods are closely scrutinised for you here in Germany - also flexibly according to your requirements. EKL can carry out a visual inspection, dimensional inspection, mechanical inspection, electronic inspection and thermal inspection for you. Force measurements to check the contact pressure of your cooling solution and leak tests of cold plates complete our quality assurance.
- 29 years of experience
- Engineering in Germany
- Full Service Heat Sink
- Cost-efficient development
- Fast market launch
- Maximum quality
EKL - Everything from a single source
The temperature of electronic components must remain within the tolerated range, as excessive heating can shorten their service life and impair their performance. EKL provides you with expert support in solving these heat problems efficiently and economically using passive heat sinks, fans, heat pipes, liquid heat sinks or other thermal management technologies.
EKL is therefore your perfect solution partner for cost-optimised temperature regulation of all components in your electronic device. We are at your side in every project phase, from the initial idea, design and prototype construction through to series production - and beyond!
The temperature of electronic components must remain within the tolerated range, as excessive heating can shorten their service life and impair their performance. EKL provides you with expert support in solving these heat problems efficiently and economically using passive heat sinks, fans, heat pipes, liquid heat sinks or other thermal management technologies.
EKL is therefore your perfect solution partner for cost-optimised temperature regulation of all components in your electronic device. We are at your side in every project phase, from the initial idea, design and prototype construction through to series production - and beyond!
Personal contact person
From the initial project phase to the delivery of your customised cooling technology, you will always have a personal contact at EKL. We are always available to provide you with competent and responsive support.
Full service from the idea to logistics
Concentrate on your core competence of product development. We offer all project services relating to cooling - from the initial consultation, idea development and thermal simulation, prototype construction and optimisation, through to punctual delivery and reliable logistics and warehousing.
Variety of manufacturing processes
We are one of the heat sink manufacturers with the widest range of manufacturing processes. This enables us to offer a service portfolio that is designed for the development and production of your truly best cooling solution - at an optimum price-performance ratio.
Performance optimisation + cost optimisation
EKL actively supports you in reducing your manufacturing costs without compromising quality or performance. Product cost reduction is an important aspect that we achieve for you through efficient design, careful material selection and reliable production partners.
Pre-assembled assemblies + packaging
We actively relieve your production staff by supplying pre-assembled assemblies. This not only reduces your labour costs per device, but also guarantees the highest quality. We protect your sensitive heat sinks or assemblies for transport with customised packaging.
Warehouse and logistics in Germany
With over 1100 pallet spaces, we offer customised logistics solutions and reduce your storage costs through stockpiling and consignment stock, just-in-time deliveries, coordinated delivery schedules and flexible shipping options for individual requirements.
Let's talk about your cooling task!
Frank Sichler
Sales Manager
+49 (0)7561 9837-47
f.sichler@ekl-ag.de
Make an appointment Enquiries by e-mail
Frank Sichler
Sales Manager
+49 (0)7561 9837-47
f.sichler@ekl-ag.de
Make an appointment Enquiries by e-mail